Pro-Blend® Closed Mixing System - Overview

Total Operational Efficiency

INNOVATION THAT IS CHANGING THE WORLD OF LIQUID MIXING.

The First Ever...CLOSED MIXING SYSTEM.

A versatile, easy-to-use system that delivers complete mixing and more efficient operations while reducing worker and environmental exposure.

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In Stock /
# 7340

$1,726.02
For 5-55 Gal (19 L-208 L) Drums. For use with 3 Key RSV & RPV Container Valves for simplified closed container liquid mixing and reincorporation of suspension concentrates, seed treatments and products that require mixing or remixing before use.
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In Stock /
# 7339

$2,694.86
For 275 Gal (1,000 L) and 330 Gal (1250 L) IBC's. For use with 3 key RSV & RPV Container Valves for simplified closed container liquid mixing reincorporation of suspension concentrates, seed treatments and products that require mixing or remixing before use.

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VIDEO OVERVIEW

Watch and learn how the Pro-Blend Closed Mixing System may work for you.

MIX FASTER...SAVE MORE

The innovative PRO-BLEND® Closed Mixing System utilizes timed pulses of pressurized air that quickly and completely mix the contents of a container such as a drum or an IBC. Pro-Blend® delivers a thoroughly homogeneous mix more quickly, more safely and with less work than alternatives.

Complete Mixing

  • Achieves superior product homogeneity and reduces costly product returns and rework.

Quick & Easy to Use

  • Light weight compact design and Turn, Click & Go interface simplifies mixing operations and maximizes worker productivity.

Reduce Cost & Waste

  • One PRO-BLEND® Mixer can be used on multiple containers which eliminates the cost of a mixer for each container.
  • Customers get what they pay for by improving product consistency and the ability to maximize extraction with minimal waste or product loss.
    • Optimized product quality due to a more homogeneous mix.
    • Helps assure a consistent product and a consistent customer experience.

Maximize Customer Satisfaction

  • Customers get what they pay for by improving product consistency and the ability to maximize extraction with minimal waste or product loss.

Protect Workers & Environment

  • Closed System design provides greater worker safety and environmental protection than other types of mixing systems.

Always Closed…For Ultimate Control

  • The Micro Matic Closed System design requires mating 3-key couplers and container valves to access the container contents. This key ensures that handling is always conducted in a closed and controlled environment; minimizing risks of product contamination and exposure to workers and the environment.
    • Closed Packaging
    • Closed Filling
    • Closed Mixing
    • Closed Dispensing

LESS...IS MORE
WITH THE
PRO-BLEND®

It's Faster and more efficient.

Increased mixing speed and faster container switch-over equals decreased labor time and lower costs. Mix more containers more quickly.


MIX MORE CONTAINERS MORE QUICKLY

One System For Each Container Fleet

A Single Pro-Blend® Mixing System can be used on multiple Drums & IBC's.* 

DRUMS

IBC's

NOTE: *Minor cleaning may be required between container use.


THE POWER
OF THE
BUBBLE

Increase Mixing Speed
and Homogeneity

NO SEALS
NO GEARS
NO MOTORS
NO ELECTRICITY
PNEUMATICALLY POWERED






How it Works

  • 1 Powerful Pulses of air are ejected through the bottom of the down tube and mix plate, then forced along the bottom of the container.
  • 2 Large flat bubbles are formed immediately above the mix plate and begin moving product toward the surface.
  • 3 Bubbles continue to rise upward, forcing heavier product to the surface and creating a vertical circular blending action.
  • 4 As each bubble breaks the surface, it pushes product across the top of the container and down the sides to the bottom, quickly involving the entire contents of the container, providing a homogeneous mix.
  • The Micro Matic Pro-Blend® Closed Mixing System requires 4 CFM of clean dry compressed air to be operated.

PRO-BLEND® Solutions Small to Large

Closed System Solutions

Drums

5 - 55 Gallon

IBC's

275 - 330 Gallon

Asset Tanks

110 - 265 Gallon

Open System Solutions

Blend Tanks

500+ Gallon

Bulk

2,000+ Gallon

Rail

30,000+ Gallon

Closed, Sealed & Secure...

Closed Packaging, Filling, Mixing and Dispensing

Simplify operations and maximize productivity. Achieve product homogeneity while keeping the container closed.











Closed Drum and IBC Systems

Package, Fill, Mix & Dispense

The Pro-Blend® is part of a closed chemical transfer system that is used to package, fill, mix and dispense liquid products. Here we illustrate the configuration of each stage of this system.

NOTE: Drum System is US (2.5" x 5 Buttress). Other thread patterns are used in different markets and they are compatible with the Pro-Blend® Mixing System

CLOSED MIXING SYSTEMS
FOR MULTIPLE CONTAINERS

One Pro-Blend® can be used to mix multiple containers with the option of manual or automated container switch-over. The Pro-Blend® Series System can be reused with the same product or different products.

MANUAL SERIES MIXING

Mix one container at a time with a manifold system.

Complete Mixing

PLC AUTOMATED MIXING

Mix multiple containers at the same time.

Complete Mixing

NOTE: Rinsing is recommended between products to prevent cross contamination.
CUSTOM DESIGN AVAILABLE. CALL MICRO MATIC FOR DETAILS at 1-866-755-4477.

MIX AND DISPENSE AT THE SAME TIME

Decrease handling time and increase product dispensed

Use of Micro Matic’s low cost system accessories allows the Pro-Blend® Mixing System to mix product and dispense it at the same time. 

The same accessories provide the capability to achieve nearly full product extraction from the container by using an angled down tube that is positioned in the sump of the IBC. When the cost of many products are considered, the amount of product left unused in the sump can mean substantial value in each container that often goes unused. With Micro Matic accessories, the value in this product can be realized.

Mixing System Accessories

To Optimize System Performance

6'' Dual Bung IBC Center Cap

Part# 5792
$18.38

Use this cap with two 2.5” x 5 buttress valves and two down tubes with to provide mixing and dispensing at the same time.

Specifications: Industrial Standard (DN150) thread 2 X 2.5”x5 Buttress thread, GF Polypropylene construction, EPDM gasket seal

IBC DOWN TUBE WITH MIX PLATE

Part# 10918/XXXX
$15.84

Recommended for fastest and most thorough mixing in IBCs and Asset Tanks. Unique thick wall structural design optimizes mixing results. Engineered bellows and mix plate resist flexing when air pressure pulses. Use with medium and high viscosity products and other products that are especially challenging to mix.

Specifications: ESCR HDPE Tube Construction, 301 SS stepless clamp, 5” / 127mm diameter foot, Polyethylene Foot construction.

ANGLED DOWN TUBE

Part# 7570/1065
$6.81

Maximizes product extraction from IBC sump.

Specifications: ESCR HDPE Construction, 301 SS circlip, 1.9” / 49mm diameter with straight cut base

DRUM DOWN TUBE WITH MIX FOOT

Part# 7488/XXXX
$8.73

Unique thick wall structural design optimizes mixing results in containers. Engineered bellows and mix foot resists flexing when air pressure pulses.

Specifications: ESCR HDPE Construction, 301 SS stepless clamp, 1.9” / 49mm diameter foo

RSV RINSING & STORAGE SOCKET

Part# 8564
$105.70

Used to rinse Pro-Blend® mixer between containers or products. Also used as a secure storage fixture to protect the mixer when not in use

CARBON VAPOR CANISTER

Part# 7417
$125.03

Captures unwanted off-gassing. This component attaches directly to the vent port on the Pro-Blend® coupler and uses carbon filtration to purify air before discharge.

Specifications: 300cc of filter media

The answer is here

FAQ's

Below are a list of frequently asked questions. Contact us if further information is required or if you have questions that are not answered.